Free Shipping on all orders over $65
0
Bee Printers Home Shop Categories About Us Our Locations Blogs Contact Us Help & FAQs Why Us Request a Quote
Home/Style/Custom Mailer Boxes/Double Wall Cardboard Mailer Box
In Stock

Double Wall Cardboard Mailer Box

Starting from: $ 1.00 per box

    Free Quote

    Get a Tailored Quote

    Tell us what you need — we'll reply with pricing and a free design proof within one business day.

    Secured & SSL encrypted — your details stay private

    Specifications Description

    Custom Double Wall Cardboard Mailer Box Heavy Duty Protection with Premium Branding

    When your products require extra protection during shipping, standard packaging is not always enough. Double wall corrugated packaging is designed for businesses that need greater strength and durability. Built with two layers of fluted cardboard instead of one, Mailer Boxes No Minimum offer significantly higher crush resistance and burst strength than standard corrugated boxes.

    At Bee Printers, we manufacture custom double wall cardboard mailer boxes tailored to your exact dimensions, branding requirements, and production volumes. Whether you operate an e-commerce store, subscription box business, or retail brand shipping fragile products, our packaging solutions keep your items secure from the warehouse to the customer’s doorstep.

    Superior Strength for Heavy and Fragile Products

    Ear Lock Mailer Boxes are engineered to handle products that need additional support during storage and transit. Their reinforced structure helps protect against punctures, crushing, and impact damage while moving through shipping networks.

    These mailer boxes are ideal for packaging:

    • Electronics and accessories
    • Glass and fragile products
    • Home goods and kitchenware
    • Subscription boxes
    • Cosmetics and beauty products
    • Apparel and retail merchandise

    Because they provide greater durability than single wall packaging, double wall boxes are commonly used for shipments handled by major carriers, including USPS, FedEx, and UPS.

    Wholesale Double Wall Cardboard Mailer Boxes

    As your business grows, packaging costs become increasingly important. Bee Printers offers wholesale double wall cardboard mailer boxes at competitive prices, allowing businesses of all sizes to scale without compromising quality.

    Bulk ordering provides several advantages:

    • Lower packaging costs per unit
    • Consistent box dimensions and wall thickness
    • Uniform print quality across every production run
    • Faster fulfillment for recurring orders
    • Reliable packaging for large shipping volumes

    We manufacture our boxes using FSC-certified kraft paper and recyclable corrugated materials, giving brands a packaging solution that is both durable and environmentally responsible.

    Double Wall Cardboard Mailer Boxes with Logo Printing

    Packaging is often the first physical interaction customers have with your brand. A custom double wall cardboard mailer box with logo transforms ordinary shipping materials into a powerful marketing tool.

    Bee Printers offers multiple printing methods, including:

    • Offset printing
    • Digital printing
    • Flexographic printing

    To create a premium appearance, we also provide finishing options such as:

    • Matte lamination
    • Gloss coating
    • Spot UV
    • Foil stamping
    • Embossing and debossing

    Your packaging can feature logos, brand colors, slogans, product information, and even QR codes that direct customers to your website or social media platforms.

    Sustainable and Custom Packaging Solutions

    Modern consumers increasingly value sustainable packaging. That is why Bee Printers offers eco-friendly options made from recyclable and biodegradable materials without sacrificing durability or print quality.

    Every custom double wall mailer box is manufactured according to your specifications, including:

    • Custom sizes and dimensions
    • Flute options such as B-flute, C-flute, and E-flute
    • Interior inserts and partitions
    • Custom artwork and branding
    • Specialty finishes

    Whether you need a small production run or large wholesale quantities, our team ensures that every box meets the same quality standards.

    Why Choose Bee Printers?

    Bee Printers supplies custom packaging solutions to businesses across the United States. From design consultation and prototype development to final production, we manage the entire process under one roof.

    Our customers choose us because we offer:

    • High strength corrugated packaging
    • Low minimum order quantities
    • Fast production times
    • Free design assistance
    • Wholesale pricing
    • Sustainable packaging options

    Final Thought

    Whether you need a limited run of custom packaging or large wholesale orders, Custom Boxes can create double wall cardboard mailer boxes that protect your products and strengthen your brand.

    Contact our team today for a free quote and let us design packaging tailored specifically to your business needs.

    MaterialKraft, Cardboard, Corrugated, Rigid stock
    SizesAll custom sizes (any length × width × height)
    PrintingCMYK / PMS, full-color, offset & digital
    FinishingMatte, Gloss, Soft-touch, Foil, Spot UV, Embossing
    Add-onsWindow cut-outs, inserts, interior printing
    Minimum Order100 boxes
    Turnaround7 to 10 business days after design approval
    ShippingFree shipping across the US

    You may also like

    Get Free Quote