

When your products require extra protection during shipping, standard packaging is not always enough. Double wall corrugated packaging is designed for businesses that need greater strength and durability. Built with two layers of fluted cardboard instead of one, Mailer Boxes No Minimum offer significantly higher crush resistance and burst strength than standard corrugated boxes.
At Bee Printers, we manufacture custom double wall cardboard mailer boxes tailored to your exact dimensions, branding requirements, and production volumes. Whether you operate an e-commerce store, subscription box business, or retail brand shipping fragile products, our packaging solutions keep your items secure from the warehouse to the customer’s doorstep.
Ear Lock Mailer Boxes are engineered to handle products that need additional support during storage and transit. Their reinforced structure helps protect against punctures, crushing, and impact damage while moving through shipping networks.
These mailer boxes are ideal for packaging:
Because they provide greater durability than single wall packaging, double wall boxes are commonly used for shipments handled by major carriers, including USPS, FedEx, and UPS.
As your business grows, packaging costs become increasingly important. Bee Printers offers wholesale double wall cardboard mailer boxes at competitive prices, allowing businesses of all sizes to scale without compromising quality.
Bulk ordering provides several advantages:
We manufacture our boxes using FSC-certified kraft paper and recyclable corrugated materials, giving brands a packaging solution that is both durable and environmentally responsible.
Packaging is often the first physical interaction customers have with your brand. A custom double wall cardboard mailer box with logo transforms ordinary shipping materials into a powerful marketing tool.
Bee Printers offers multiple printing methods, including:
To create a premium appearance, we also provide finishing options such as:
Your packaging can feature logos, brand colors, slogans, product information, and even QR codes that direct customers to your website or social media platforms.
Modern consumers increasingly value sustainable packaging. That is why Bee Printers offers eco-friendly options made from recyclable and biodegradable materials without sacrificing durability or print quality.
Every custom double wall mailer box is manufactured according to your specifications, including:
Whether you need a small production run or large wholesale quantities, our team ensures that every box meets the same quality standards.
Bee Printers supplies custom packaging solutions to businesses across the United States. From design consultation and prototype development to final production, we manage the entire process under one roof.
Our customers choose us because we offer:
Whether you need a limited run of custom packaging or large wholesale orders, Custom Boxes can create double wall cardboard mailer boxes that protect your products and strengthen your brand.
Contact our team today for a free quote and let us design packaging tailored specifically to your business needs.
| Material | Kraft, Cardboard, Corrugated, Rigid stock |
| Sizes | All custom sizes (any length × width × height) |
| Printing | CMYK / PMS, full-color, offset & digital |
| Finishing | Matte, Gloss, Soft-touch, Foil, Spot UV, Embossing |
| Add-ons | Window cut-outs, inserts, interior printing |
| Minimum Order | 100 boxes |
| Turnaround | 7 to 10 business days after design approval |
| Shipping | Free shipping across the US |