Protect and showcase your headwear with our Hat Mailer Boxes, designed for businesses across the USA. Made from durable, high-quality, and eco-friendly materials, these boxes keep hats safe during shipping and handling. Perfect for eCommerce brands, retailers, and promotional businesses, hat mailer boxes prevent damage while maintaining a professional and polished appearance. Lightweight and easy to assemble, they reduce shipping costs and save time while ensuring secure delivery nationwide. Fully customizable in size, color, and printing, these boxes allow your brand logo and design to stand out, creating a memorable unboxing experience for customers. Ideal for caps, beanies, fedoras, and more, Hat Mailer Boxes combine protection, style, and branding in one solution. Elevate your packaging, boost customer satisfaction, and enhance brand recognition with every order shipped across the USA.
Custom Mylar Envelopes offer a clean, protective solution for mailing and storing flat items like documents, samples, and promotional materials. Built to resist moisture, punctures, and light exposure, they help ensure your contents arrive in top condition. Available in various sizes and fully printable with your brand artwork, these envelopes support a polished, consistent image across your shipments. Ideal for businesses that value security and presentation. For more packaging solutions, visit Bee Printers. Need something for bulkier items? Try our Custom Poly Mailers for added capacity and durability.
Custom Mylar Envelopes
Starting from: $ 0.10 per box.
Description
Secure, Printed, and Practical—Our Custom Mylar Envelopes Do It All
When you’re shipping or storing products that need extra protection, plain envelopes won’t cut it. That’s where our Custom Mylar Envelopes come in. These envelopes are built to hold up under pressure—strong, tear-resistant, and made to withstand the elements—while still offering the polished presentation your brand deserves.
Whether you’re sending samples, documents, flat products, or e-commerce orders, these envelopes help you maintain a clean, professional image with every delivery. Plus, with full-color printing options, you can make every shipment a branded experience your customers won’t forget.
Make Every Shipment Count—With Envelopes That Carry Your Brand
A shipping envelope isn’t just about protection—it’s also a chance to communicate your brand values. Our Custom Mylar Envelopes give you the flexibility to include logos, taglines, colors, and messaging right on the packaging. It’s an easy way to add brand consistency without having to pack marketing inserts or extras.
Whether you’re mailing lightweight items or storing important paperwork, our Mylar envelopes give you peace of mind that everything arrives looking exactly how you intended. For more protective options like this, check out our Custom Mylar Bags category to explore more shapes and styles with the same durable materials.
Durability Meets Design in Every Envelope
These aren’t your average mailing envelopes. Our Custom Mylar Envelopes are made from heavy-duty materials designed to resist tearing, puncturing, moisture, and air exposure. That’s great news for products sensitive to humidity, light, or temperature—and even better for your shipping budget.
Each envelope is built with strong seams, secure seals, and high-quality print that won’t fade or smudge in transit. We use advanced printing processes to ensure crisp detail, bold colors, and smooth surfaces that look as reliable as they perform.
You’ll also have the option to include special finishes or additional features like tamper-evident seals and barcode placements depending on your industry’s needs. It’s protection you can count on, with branding that’s ready to ship.
Designed for Flexibility Across Industries
Our customers use Custom Mylar Envelopes in industries ranging from supplements and cosmetics to electronics and retail. Because they’re lightweight and slim, they help reduce packaging costs while still offering strong protection for everything inside. And their flat design makes them ideal for small-batch runs, monthly subscriptions, or promotional mailers.
Need an extra layer of visual polish? Choose from matte or gloss finishes, or include QR codes to connect customers with your digital content. We also offer custom sizing to ensure you’re not wasting material—or paying for excess space—on envelopes that don’t quite fit your product.
Our print-ready templates make setup easy, and our support team is always here if you need guidance during the design process.
Work with Bee Printers for Custom Printed Packaging That Works
At Bee Printers, we believe in making custom packaging simple, reliable, and worth your investment. Our Custom Mylar Envelopes are just one way we help you build a strong shipping and branding experience all at once.
Whether you’re mailing flat items, small products, or sensitive materials, our Mylar envelopes give you a professional look and lasting protection. We keep our process flexible so you can get the size, finish, and print you want—without overpaying or overcomplicating the order.
Get started with Custom Mylar packaging boxes today and let us help you deliver packaging that’s made to perform.
Product Specifications
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 7-10 Business Days |
Polka Designs Ice Cream Cone Sleeves
Starting from: $ 0.10 per box.At Bee Printers, we specialize in providing the sturdiest Rolled Ice Cream Cone Sleeves that not only offer superior durability but also a premium finish—all at affordable rates. Because our cone sleeves are crafted from archival weight cardstock, ice cream cones are kept free of mess and secure in place.
Let us know if you want to start from a design or need some suggestions for your own, as we are happy to help all the way through. Send in your creative designs and we can help improve them. We will reprint your screens, without costing you any more, if you’re not happy with the result. Making you satisfied is what matters most to us and we want to realize your perfect designs.
Champagne Flute Boxes
Starting from: $ 0.10 per box.Do you need packaging that makes your glassware look special and beautiful? You can keep your champagne glasses safe and looking great in Bee Printers’ special champagne flute boxes. These boxes are built to fit snugly and shield gifts, favors or products from getting damaging. You can pick the finish, add your company’s logo and include extra security inserts. They are made for glassware, but they also improve the experience of every sip. Order your custom champagne flute boxes today from Bee Printers and pack your glassware with confidence!
Custom Shrimp Boxes
Starting from: $ 0.10 per box.Keep your seafood fresh and secure with our printed custom shrimp boxes designed for reliable cold storage and transport. Made with durable materials, these boxes handle moisture and temperature changes while keeping your packaging clean and consistent. At Bee Printers, we focus on dependable solutions that work for your business. Contact us today to order your printed custom shrimp boxes and pack your seafood with confidence.
Related Products
Printed Mylar Bags
Starting from: $ 0.10 per box.Want packaging that does more than just hold your product? Our Printed Mylar Bags help protect your items while showing off your brand in the best light. They’re built to block out moisture, air, and light—keeping your goods fresh and secure. At Bee Printers, we combine durability with standout printing so your packaging works hard and looks great doing it. Whether you’re storing snacks, herbs, or specialty items, these bags are ready to handle the job. Choose Bee Printers and order your Printed Mylar Bags today—we’re here to help you pack it right!
Mylar Bags with Window
Starting from: $ 0.10 per box.Mylar Bags with Window combine reliable protection with product visibility, letting customers see your items while keeping them safe from moisture, light, and air. These bags maintain freshness and quality through durable construction, while the clear window showcases your product without compromising protection. Available in various sizes and fully printable with your branding, they help organize and present your products effectively. For packaging that balances function and display, contact Bee Printers and order your printed Mylar Bags with Window today.
Printed Custom Mylar Bags
Starting from: $ 0.10 per box.Simplify your packaging with Bee Printers’ Printed Custom Mylar Bags—built to keep your products fresh, secure, and ready for the shelf. These bags block out moisture, light, and air, making them a reliable choice for food, supplements, or small goods. With flexible printing options, you can highlight your brand’s look without overcomplicating things. The resealable design helps you stay organized while giving customers easy access. Reach out to Bee Printers and order your printed custom Mylar bags today for packaging that works as hard as you do.
Mylar Bags For Freeze Drying
Starting from: $ 0.10 per box.Mylar Bags for Freeze Drying guard your items to preserve the quality and freshness of freeze-dried food. The bags keep out moisture, air and light which helps foods last longer and preserve their tastes and nutrients. Their strength helps keep food safe and access convenient which is ideal for both short- and long-term storage.Fully customizable to feature your branding, they help your products stay organized and visually consistent. Contact Bee Printers today and order your printed Mylar Bags for Freeze Drying to ensure reliable, high-quality packaging.