Protect and showcase your headwear with our Hat Mailer Boxes, designed for businesses across the USA. Made from durable, high-quality, and eco-friendly materials, these boxes keep hats safe during shipping and handling. Perfect for eCommerce brands, retailers, and promotional businesses, hat mailer boxes prevent damage while maintaining a professional and polished appearance. Lightweight and easy to assemble, they reduce shipping costs and save time while ensuring secure delivery nationwide. Fully customizable in size, color, and printing, these boxes allow your brand logo and design to stand out, creating a memorable unboxing experience for customers. Ideal for caps, beanies, fedoras, and more, Hat Mailer Boxes combine protection, style, and branding in one solution. Elevate your packaging, boost customer satisfaction, and enhance brand recognition with every order shipped across the USA.
Hat Mailer Box
Starting from: $ 1.00 per box.
Product Specifications
| Dimensions | All Custom Sizes & Shapes |
|---|---|
| Printing | CMYK, PMS, No Printing |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Quantities | 100 – 500,000 |
| Coating | Gloss, Matte, Spot UV |
| Default Process | Die Cutting, Gluing, Scoring, Perforation |
| Options | Custom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turn Around Time | 7-10 Business Days |
Smell Proof Mylar Bags
Starting from: $ 0.10 per box.Tired of odors escaping your packaging? Our Smell Proof Mylar Bags are made to keep scents locked in and freshness sealed tight. They’re built with high-barrier materials that block air and moisture, so your products stay secure and discreet. At Bee Printers, we know how important reliable packaging is—and we deliver bags that perform every time. Perfect for herbs, edibles, or anything you want to keep fresh and low-key. Don’t settle for weak seals. Order your printed Smell Proof Mylar Bags from Bee Printers today and pack with confidence.
Candle Gift Boxes
Starting from: $ 0.10 per box.Candle Gift Boxes are stylish and protective packaging solutions designed to showcase candles for gifting, retail shelves, special events, and promotional sets. Made from materials such as rigid board, cardboard, or kraft paper, these boxes prevent dust, scratches, and breakage while enhancing product value through elegant presentation. Available in a variety of shapes and sizes for jar candles, tin candles, pillars, and votives, Candle Gift Boxes can include inserts, dividers, or padding to ensure proper fit and protection. Customisation options—such as full-colour printing, embossing, debossing, foil stamping, spot UV, ribbons, and window cut outs allow brands to create memorable unboxing experiences and express their identity. Eco-friendly and recyclable kraft versions are popular with sustainable candle makers. Candle Gift Boxes are well-suited for boutiques, e-commerce stores, craft markets, and gift packaging.
Bath Bomb Boxes
Starting from: $ 0.10 per box.Looking for the perfect packaging for your fizzy little favorites? Bee Printers has just what you need with our bath bomb boxes. Armed with great craftsmanship and technology, these boxes have delightful prints that keep bath bombs safe and stand out on any shelf. Because they can be custom-sized, are colorful and are environmentally safe, Bently bags are great for giving or selling in stores. With Bee Printers, you get packaging that highlights your products and your brand. Place your order today and wrap your bath bombs in style with Bee Printers!
Collapsible Rigid Boxes
Starting from: $ 0.10 per box.Collapsible Rigid Boxes produced by Bee Printers are both strong, practical and flexible which suits manufacturers and retailers well. Strong packing boxes protect your goods from damage on the journey and they fold flat when you need to save space and money. They can be made to fit your company’s particular requirements, giving you both protection and a good appearance. If you look for a way to reduce packaging waste or improve product display, our collapsible rigid boxes provide the answer. Speak to the Bee Printers team and design your own boxes now.
Truffle Boxes
Starting from: $ 0.10 per box.Need a sweet way to pack your delicate truffles? Bee Printers has the perfect custom Truffle Boxes just for you. Designed to hold each piece with care, our boxes combine style with smart structure—ideal for chocolate shops, bakers, or event giveaways. Choose from cardboard, kraft, or rigid options with dividers, inserts, and finishing touches like foiling or a glossy coat. Want your logo front and center? Done. Your truffles deserve packaging that looks as good as they taste. Order your custom Truffle Boxes from Bee Printers today and serve sweetness with style!
Sleeved Mailer boxes
Starting from: $ 0.10 per box.Sleeved Mailer Boxes are premium packaging solutions that combine a sturdy mailer box with an outer sleeve for enhanced protection and branding. The inner mailer provides strength and security for shipping, while the sleeve adds an extra layer of style, making these boxes ideal for e-commerce, retail packaging, and subscription boxes. They are commonly used for clothing, cosmetics, books, electronics, gift items, and promotional products. Manufactured from high-quality corrugated cardboard or rigid paperboard, Sleeved Mailer Boxes offer excellent durability and resistance to crushing during transit. The removable sleeve can be fully customised with logos, colours, patterns, and finishes such as matte, gloss, embossing, foil stamping, or spot UV. This design allows brands to maintain strong product protection while elevating unboxing appeal. Eco-friendly and recyclable material options are also available, making them suitable for sustainable packaging strategies. Sleeved Mailer Boxes deliver a perfect balance of protection, presentation, and brand impact.
Related Products
Shipping Mailer Box
Our Shipping Mailer Boxes are designed to deliver strength, reliability, and professional presentation for businesses across the USA. Made from durable, eco-friendly materials, these boxes protect products from damage during transit and handling. Ideal for eCommerce, retail, and subscription shipping, shipping mailer boxes ensure safe delivery while enhancing the unboxing experience. Their sturdy construction reduces returns and shipping issues, while the smooth surface supports high-quality custom printing for brand visibility. Lightweight and easy to assemble, they help lower shipping costs and save packing time. Available in a variety of sizes and customization options, Shipping Mailer Boxes are perfect for apparel, electronics, cosmetics, and promotional items. Choose a packaging solution that combines protection, sustainability, and style, helping your brand build trust, improve customer satisfaction, and stand out in today’s competitive U.S. market.
Boxboard Mailer Box
Starting from: $ 1.00 per box.Our Boxboard Mailer Boxes offer a strong, lightweight, and professional packaging solution for businesses across the USA. Made from high-quality boxboard material, these boxes provide reliable protection while remaining easy to handle and cost-effective to ship. Ideal for eCommerce, retail, and subscription packaging, boxboard mailer boxes keep products safe during transit and enhance presentation. The smooth surface is perfect for custom printing, allowing your brand logo, colors, and designs to stand out with a clean, polished look. Eco-friendly and recyclable, they support sustainable packaging goals without compromising durability. Easy to assemble and available in multiple sizes, Boxboard Mailer Boxes are suitable for cosmetics, apparel, electronics, and promotional items. Deliver a professional unboxing experience that builds customer trust, reduces returns, and strengthens brand recognition with every shipment nationwide.
Ecommerce Mailer Boxes
Starting from: $ 0.50Ecommerce Mailer Boxes are a reliable packaging solution for online businesses shipping products across the United States. Made from high-quality corrugated cardboard, these boxes provide excellent protection during transit, ensuring items arrive safely and in perfect condition. Their lightweight yet sturdy construction also helps reduce shipping costs, making them ideal for growing eCommerce brands.
Designed for efficiency, these mailer boxes are quick to assemble and help streamline packing operations. The smooth exterior is perfect for custom printing, allowing businesses to add logos and branding to create a memorable unboxing experience that strengthens brand recognition.
Available in multiple sizes and eco-friendly materials, Ecommerce Mailer Boxes are ideal for shipping apparel, beauty products, electronics, and subscription items, delivering durability, professional presentation, and sustainability for the US market.
