Sleeved Mailer boxes

Sleeved Mailer Boxes are premium packaging solutions that combine a sturdy mailer box with an outer sleeve for enhanced protection and branding. The inner mailer provides strength and security for shipping, while the sleeve adds an extra layer of style, making these boxes ideal for e-commerce, retail packaging, and subscription boxes. They are commonly used for clothing, cosmetics, books, electronics, gift items, and promotional products. Manufactured from high-quality corrugated cardboard or rigid paperboard, Sleeved Mailer Boxes offer excellent durability and resistance to crushing during transit. The removable sleeve can be fully customised with logos, colours, patterns, and finishes such as matte, gloss, embossing, foil stamping, or spot UV. This design allows brands to maintain strong product protection while elevating unboxing appeal. Eco-friendly and recyclable material options are also available, making them suitable for sustainable packaging strategies. Sleeved Mailer Boxes deliver a perfect balance of protection, presentation, and brand impact.

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Sleeved Mailer boxes

Starting from: $ 0.10 per box.

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    Specifications

    Product Specifications

    DimensionsAll Custom Sizes & Shapes
    PrintingCMYK, PMS, No Printing
    Paper Stock10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
    Quantities100 – 500,000
    CoatingGloss, Matte, Spot UV
    Default ProcessDie Cutting, Gluing, Scoring, Perforation
    OptionsCustom Window Cut Out, Gold/Silver Foiling, Embossing, Raised Ink, PVC Sheet
    ProofFlat View, 3D Mock-up, Physical Sampling (On request)
    Turn Around Time7-10 Business Days
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    Sleeved Mailer Boxes

    Starting from: $ 1.00 per box.

    Enhance your packaging presentation with our Sleeved Mailer Boxes, designed to deliver both protection and premium style. These boxes feature a sturdy inner mailer combined with a custom printed sleeve that adds an extra layer of branding and elegance. Ideal for eCommerce, retail, and subscription boxes across the USA, sleeved mailer boxes create a memorable unboxing experience while keeping products secure during transit. Made from high-quality, eco-friendly materials, they offer durability and sustainability in one smart solution. Fully customizable in size, color, and design, the outer sleeve allows your brand message to stand out without increasing shipping costs. Easy to assemble and visually appealing, Sleeved Mailer Boxes are perfect for apparel, cosmetics, gifts, and promotional products, helping businesses build strong brand recognition and customer loyalty with every shipment.